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Preventive unwind stand maintenance reduces waste and downtime

The unwind is responsible for several functions in the finishing process, including supercalendering, coating, and rewinding paper into a denser, more stable roll. During operation, it endures constant tension, high speed and vibration, which slowly take their toll. So proper maintenance is essential.

Precise head fit prevents uneven loading and excess cover wear

Machine component precision fittings are critical to papermaking success. Commonly misunderstood, head fits are an important part of every roll repair program.

Calender safety - Handling calender rolls and parent rolls

Due to the weight and overall size of calender rolls, reel spools, and paper rolls, handling accidents can cause serious injury or death to personnel, and costly repairs to the roll, spool, or other equipment. However, handling accidents can be avoided if basic safety rules are followed.

Reading fluids circuit diagrams - pneumatic circuit examples

The previous articles in this series introduced fluids circuit elements and presented example hydraulic schematics. This article describes two example pneumatic schematic diagrams: winder lowering cradle safety pins and winder belted threader operation.

SymRoll troubleshooting - leakage, cover wear and vibration

For troublefree function of SymRolls, the following are troubleshooting and maintenance tips and procedures regarding oil leakage, hydraulic and pneumatic systems, roll cover wear, roll vibration and other roll change factors.

Chronic dryer drive oscillation and worn couplings, a case study

The clack-clack-clack noise warned of heavy oscillation in the drive, subjecting the machine to potentially damaging duress. The only known cure was a shutdown and restart, costing the mill productivity and dollars. The shift supervisor calls in a drive technician for assistance...

Reduce downtime with press roll maintenance, three case studies

A scheduled service plan guarantees product quality and machine runnability. Case studies show downtime reduction with Valmet press roll scheduled maintenance.

Sizer applicator beam not unloading at sheet break, a case study

When a sizer applicator beam refuses to unload properly, it presents a personnel and equipment safety risk. This case study follows the diagnosis and ultimate identification of the problem - at the TS cylinder rod end packing assembly.

Steam and condensate system audit for tissue machine Yankee dryer

The steam input and condensate removal system is integral to the efficient and effective operation of your Yankee dryer. A system audit shows the current operating level and provides savings recommendations.

Reel process audits can reduce broke and defects near the spool

Reel equipment can take a beating during normal operation. Periodic inspections of the reel equipment are recommended to develop a baseline with regard to its process variables and mechanical condition.