Enhanced production planning and optimization

Valmet DNA Energy Management

nhanced production optimization by Valmet DNA Energy Management

With Valmet DNA Energy Management, you can directly gain major savings in variable operational costs. Valmet’s production optimization solution is state-of-the-art software for energy companies and the energy-intensive process industry, such as pulp and paper, Power-to-X, hydrogen, and biofuels. The modular solution provides tools for accurate load forecasts and cost-efficient optimization of energy production and usage, electricity trading and heat networks.

Optimized short- and long-term production planning

Reduction of heat and electricity production costs

Enables electricity trading potential

More transparent and autonomous production planning process

Optimal power and heat generation

Whether you're focused on optimizing long-term investment scenarios, improving day-ahead electricity trading or district heating demand forecasts, or integrating production planning with electricity trading processes, including participation in the reserve market, our advanced software is here to help.

The Valmet DNA Energy Management system leverages vast amounts of critical plant data and equipment details, integrating real-time information from external sources like electricity markets and weather services. To ensure optimal execution of production plans, the system works seamlessly with the Valmet DNAe Energy Balance Optimizer, which controls plant operations in real time based on confirmed energy trades and plans.

Our customers have found the simulation database invaluable for evaluating future investments and assessing their profitability. In addition, the system offers automatic plant startup recommendations—a feature that has received highly positive feedback from users. By integrating DNA Energy Management with Valmet’s district heating, steam network, and boiler optimization solutions, you can increase the autonomy of your energy production fleet and ensure maximum operational flexibility.

Energy savings for industrial users

The Valmet DNA Energy Management system is ideal for energy-intensive industrial processes, such as pulp and paper, Power-to-X, hydrogen, and biofuels.

By integrating electricity purchasing with production planning, you can optimize production based on real-time electricity prices and reserve market opportunities. This approach not only enhances efficiency but also improves transparency and fosters better communication between energy procurement and production teams.

Electrolyzers play a key role in Power-to-X applications but are highly sensitive to electricity prices, making real-time optimization essential. An advanced energy management system (EMS) ensures cost-efficient hydrogen or synthetic fuel production by operating electrolyzers when electricity is most affordable and renewable. The EMS maximizes efficiency, supports grid stability, and boosts P2X profitability by aligning production with grid needs and leveraging market signals, including reserve markets.

With Valmet, you gain access to a wide range of solutions to automate and optimize your plant processes, driving greater efficiency and maximizing your returns in the electricity market. Contact us to learn more!

We have to be able to follow wind and solar energy production closely and flexibly adjust our own production. Based on wind and solar energy production forecasts, the system will carry out fully automatic production planning. This enables us to utilize renewable sources effectively while benefitting from cheap excess electricity on the market.”

Antti Alahäivälä, Development Manager, Nordic Ren-Gas

The new digitalized solution will enable us to combine electricity purchasing and production planning in Sastamala and Joutseno. Thanks to the system’s calculation model, our plants will be able to optimize production at the right time, according to electricity price variations. We will gain significant electricity cost savings at an annual level."

Ilkka Palsola, Project Manager, Kemira Chemicals Oyj

Interested in learning more about our energy management solution?

Interested in learning more about our energy management solution?

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