Maintenance operations master data for pulp, paper and tissue producers
Ensure efficient and disturbance-free production with maintenance master data
Keeping pulp, paper, board, and tissue mills, as well as power plants, up and running is a complex task. It requires knowledge about the technology in use, process know-how, and hands-on mechanical and automation skills. To support customers' maintenance management and enable successful preventive maintenance operations, Valmet offers a service called Maintenance Master Data.
Superior regulatory compliance
Fast, reliable access to any needed data always
Readable or accessible data
Why invest in Maintenance Master Data?
Investing in Maintenance Master Data is essential for several reasons:
- Efficiency and Reliability: It enhances maintenance operations by providing detailed data such as drawings, machine manuals, spare parts, and preventive maintenance plans, improving overall efficiency.
- High Technical Availability: It ensures high technical availability of production lines, reducing unplanned shutdowns and boosting equipment reliability.
- Comprehensive Data Management: It includes critical data like equipment hierarchy, functional locations, and preventive maintenance tasks, which are crucial for effective maintenance systems.
- Expert Support: Valmet's experienced project team offers strong support and advice on maintenance planning and management.
Over 100+ maintenance data deliveries
Efficient Maintenance Master Data management
Valmet's process for creating and managing maintenance master data involves several key steps:
- Data Collection and Refinement: Valmet's team gathers and unifies all maintenance-related data for CMMS or EAM, including drawings, machine manuals, technical data, criticality analysis, and preventive maintenance plans.
- Data Delivery: This data is provided during new production line setups or rebuilds, and for existing lines, it's known as a Maintenance Data Development Project.
- Comprehensive Scope: The service covers equipment hierarchy, functional locations, criticality analysis, preventive maintenance tasks, spare parts definition, drawings, bills of material, machine manuals, brochures, documents, and machine card creation.
- Global Reach: Valmet has completed over 100 Maintenance Master Data projects worldwide, demonstrating their extensive experience and capability in this field.
By investing in Maintenance Master Data, customers can ensure their maintenance operations are efficient, reliable, and well-supported by expert teams, leading to improved performance and reduced downtime.
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Maintenance Master Data in a nutshell
Maintenance master data is a comprehensive solution designed to manage and optimize maintenance operations. It involves the collection, refinement, creation, and unification of all maintenance-related data for systems such as CMMS (Computerized Maintenance Management System) or EAM (Enterprise Asset Management). This data includes everything from drawings and machine manuals to detailed spare part and equipment technical data, criticality analysis, and preventive maintenance tasks and plans.
By utilizing maintenance master data, companies can achieve high technical availability, increase production, and reduce unplanned shutdowns. The data is meticulously created and organized, often involving extensive work and expertise. For example, establishing maintenance master data for a paper or board line can include over 70,000 rows and more than half a million cells in an Excel file.
Valmet offers a full scope maintenance master data delivery, which includes:
- Equipment hierarchy and functional locations
- Criticality analysis of functional locations
- Comprehensive preventive maintenance tasks for CMMS
- Preventive maintenance pre-work planning
- Spare parts definition and linking to CMMS functional locations and equipment
- Spare parts criticality analysis
- Drawings, bills of material, machine manuals, brochures, and documents linking to CMMS functional locations
- Machine card creation and linking to CMMS functional locations
Valmet has successfully delivered over 100 Maintenance Master Data projects globally, supporting customers in various industries to enhance their maintenance management and operations.